My first draft
geCKo Materials, a company that is producing
artificial gecko material, came out of Professor Mark Cutkosky’s lab in
Stanford. It is an adhesive that is inspired by the way geckos can scale walls
and move about on the ceiling. The key feature of this adhesive is that it
mimics the gecko’s foot structure, which allows it to cling to almost any rough
or smooth surface. If a toe from a gecko’s is placed under a
microscope, it can be observed that it is made up of very fine structures
called spatulas which are less than one
micrometre across. Although currently it is
impossible to replicate this intricate branching structure, the tape makes use
of a crude approximation of it. Instead of spatulas, the tape is covered with
rows of sharp silicon wedges with tips that are around one micrometre. Unlike
how sticky tape works, where the tape sticks due to the chemicals found on one
surface of the tape, gecko adhesive is a dry adhesive that is easy to remove
without the use of force at all and it leaves no marks or residue.
Drawing inspiration from the remarkable adhesive capabilities of gecko
feet, geCKo Materials are poised to revolutionize adhesion in the future as it
offers various industries with effortless, sustainable and ultra strong
solutions to their different bonding needs.
The
gecko material is designed with biomimicry in mind. Mimicking the
one-of-the-kind structure of gecko feet, it relies similarly on Van der Waals
forces for adhesion. These forces can be relatively strong under certain
circumstances as they are able to influence interactions between molecules. The
basic idea of the forces is that they become stronger as molecules come closer
together and the larger the surface area of contact. Although Van der Waals
forces are generally weaker compared to other chemical bonds like ionic and
covalent bonds, it does offer several advantages.
For
the material to have Van der Waals forces to work with and have adhesion, a
force must be pulled parallel to the surface. The silicon wedges of the
material will then all bend over and contact the surface, creating an almost
continuous contact area. If it is pulled in any other way other than allowing
the wedges to bend, it will not stick.
This
unique way of sticking gives it the advantage of a secure attachment to the
object or surface but at the same time an effortless release of said surface. As
stated by Professor Mark Cutkosky, “that’s
important because if you’re a small robot trying to climb a wall, you can’t
afford to have something like chewing gum on your feet, cause then every step
you take is effort. What you want is something that only grabs when you need it
to.” (Muller, 2023, 1:30)
Relying
on just Van der Waals forces, it will not leave behind any sticky remnants after
it has been removed, meaning that the material can
be reuseable. In their website it is stated that it “can be reused 120,000
times without performance loss” (geCKo Materials, 2023). The reusability of the
material will not only save costs, but also acts as a more sustainable
alternative to typical adhesives as it eliminates the need for consumers to
repeatedly purchase the material.
How much weight the material can support is
dependant on how much of the adhesive is in contact with the surface. “One
square inch of contact area can support the weight about four-and-a-half
kilograms.” (Muller, 2023, 8:08) Stanford made a robot called MicroTug, that
just weights 17 grams and with the use of gecko adhesive, it was able to pull a
weight that is 1200 times (20kg) of itself. To put it in perspective, it would
like a human tugging a blue whale.
However, to create this special adhesive, it takes a
long process. Firstly, to fabricate the micro wedges, a razor blade is drove
into a wax mold at a specific angle. Then, a silicon polymer called Sylgard 170
is pouring into the mold with a backing material attached. Lastly, its cured at
23°∁ for 24 hours. Also, the mold can only be used a few times before the
quality of the adhesive declines and the same steps are then repeated.
In conclusion, while the development and production
for the gecko adhesive is arduous, the advantages that it provides overweight
them. The ability to harness Van der Waals forces opens
doors to diverse applications across numerous industries, from handling
delicate produce to even assisting astronauts, redefining our approach to
adhesion.
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References
geCKo Materials. (2023) https://www.geckomaterials.com/
Muller, D. [Veritasium]. (2023, Jan 23). The
Stickiest *Non-Sticky* Substance [Video]. Youtube. https://www.youtube.com/watch?v=vS0TuIPoeBs&ab_channel=Veritasium
Russell, A. P., Stark, A. Y.,
& Higham, T. E. (2019). The integrative biology of gecko adhesion:
historical review, current understanding, and grand challenges. Integrative
and comparative biology. https://par.nsf.gov/servlets/purl/10118696
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